Steel Rain Seamless Gutter Machine Roll Forming Machine Production Line

Steel Rain Seamless Gutter Machine  Roll Forming Machine Production line 


1.Purpose of equipment
Material of the greenhouse skeleton , ROLL COIL STAINLESS STEEL. Thickness 2.0 mm.
Mainly used for angle bar section materials roll forming production.
The shape drawing as :


2.The main production line parameters
 
1.Forming numbers: 17 step synchronous forming method
2.The wallboard structure
3. Roll material: CR15 steel CNC finish machining
4.Rolling roller surface precision & roughness of 0.8
5.Roll surface using mirror slow chrome plating process
6.Roll axis:Ф75 treatment method
7.The plate thickness: 2.0 mm
8. Forming speed: 10 to 12 m/min
9.The total power of the motor : 11 kw
10.Using Siemens PLC
11.Using Huichuan Frequency converter
12.Touch screen dynamic operation
13.The way of cut off: flying saw cutting
14.The main technological process is as follows:
feeding →guiding→roll forming→fly saw cutting→tropsch feed
3.characteristics of equipment
 
5T simple feeding machine
The feeding machine using umbrella type rack cantilever suitable for different size of steel material and convenient loading and unloading.
The feeder is passive feeding,and the linear speed is synchronous with the change of the host.
Main machine frame
The frame using 36# hot rolled I-beam,  the each one meters frame weld the reinforcement plate. the surface of I-beam weld the supporting plate and connect with wallboard.The design of the frame using a lot of steel, it made the frame become more strong and not easy deformation.
The machine frame have lifting device,it's  safe and reliable for shipment and doesn't affect the operation.
Roll
1)Roll material using CR15 forged bearing steel
2)The design of the roll steel is using the horizontal roller and vertical roller cross-use. The structure eliminate the injury of the material,and it suitable for the produce of galvanize steel.
Roll axis
This machine adopts high strength steel 40CR and using heat treatment. The design of bearing is roller bearing and the both end axle nut is design to be positive and negative teeth.During the rolling process, the nut will became more tightened,and it will insure thepositioning  accuracy of roll axis,and increase the life of parts.
Molding method
The machine formed using cold pier type, firstly roll forming then cold piper. It can made the roll forming full with every corner of the material and made the geometry regular and made the angle clear.
Shearing process
Shear mold: the use of hydraulic cutting mold,it can insure the material doesn't deformation. Equipment adjustment
Horizontal roller
The roll steel is base on the left fix nut of horizontal roller,and during roll forming the centure of horizontal roller always doesn't change.  


FAQ
1)Q:Can you make machine according to my design?
   A:Yes, we have experienced technical team to work out the suitable design for you and confirm with you until you agree.
2) Q: Will you deliver the right goods as ordered? How can I trust you?
    A: Yes, we will. The core of our company culture is honesty and credit.
3)Q:What payment terms you accept?
    A:Commonly is TT, 30% deposit and 70% before shipment, and sometimes we can consider more for you as per your request.
4) Q:What is the warranty for our machine?
    A:We have one year guarantee, and provide whole life's technical support.
 

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Jiangsu Manrui New Materials Co., Ltd , https://www.manruiweldingwire.com